Responsible for Mills operations including Maintenance, Quality and Production. Plant equipped Setting up production targets and achieve the same within time and cost parameters and optimizing man & machine utilization to achieve pre set production targets.
Developing new process concepts for production optimization, yield improvement and develop guidelines for the sequencing of manufacturing activities on the shop floor.
Making procedures for proper opening, mixing and blending, setting card gauges, and taking precaution to get contamination free material with in available machine.
Knowledge of Planning Man Power and machinery for achieving the targeted quality oriented production.
Responsible for targeted utilisation and efficiency of production machines
Knowledge of giving necessary guidance to the fitters for attending to any breakdowns in the production machines at the shortest time possible
Responsible for confirming and taking decisions on the quality results of the count changes /mixing change/lot change or any other changes made.
Responsible for attending to the grievances of operatives.
Ensuring adherence to quality standards & quality system management and maintaining all related documents.
Identifying areas of quality failures and taking steps to rectify the system wide preventive and corrective actions to avoid the reoccurrences.
Practicing quality standards with key emphasis on improving quality and improvement opportunities.
Planning of Quality Assurance activities and implementing effectively.
Maintaining Process Control effectively within the Tolerance limits.
Responsible for Incoming, In process and Final Product.
Leading/motivating teams ensuring their career development and positive contribution to the company.
ISO 9001-2000 Systems Implementation and documentation. Conducted internal audits and being audited by BVQI auditors.
Able to train workmen regarding proper work methods quality related training ISO, TPM activities.
Able to undertake TQM, TPM related projects to improve machine utilizations as well as overall equipment effectiveness.
Knowledge of various energy saving methods, which can be adopted in spinning mills.
Knowledge of Stock taking in various stages like raw material, process stock and finished goods.
Ensuring Effective cost control activities.
Operative Work simplification on a continues basis to achieve reduced HOK.
Operative Training and retraining of operatives achieving Zero defects and quality oriented production.