Manager - Mech. Maint. ( Steel Melting Shop)

D-Tech Management Resource ( India) Pvt. Ltd.
  • Bellary
  • 15-20 lakh
  • 5-10 years
  • 14 Jul 2015

  • Production/ Manufacturing/ Engineering

  • Iron/ Steel/ Metals/ Mining
Job Description

Responsible for Maintenance in Steel Melting Shop.

Responsible for Maintenance of & Ladle Refining Furnace (LRF) and Electric Arc Furnace &

To ensure Spares Availability at right time in right Place by Indenting, Regular Follow-up and Planning the Inventory for Entire LRF.

System Improvements and Modification.

Execution of the routine shut down jobs of the Hydraulics area of the furnaces.

Experience of Hydraulics used in EAF,LRF,vod,aod

Shut down&pm woks of EAF,LRF, carbon ejector, wire feeding machine, preheater maintenance.

Maintenance of Hydraulics, Pneumatics, Lubrication and Grease systems.

Managing Hydraulic pumps, valves & cylinders their overhauling and repairing.

Maintenance of Centralized Lubrication System (Make: LINCON) on each shutdown

Maintenance of stocks of Hydraulic Hoses and the Valves.

Air compressor D.M.plant Softening water Plant, Hydraulic power pack ,E.O.T. cranes Maintenance.

Leadership skills in co-coordinating schedules among different shifts & organizing priorities with production department.

Conversant with trouble shooting techniques of major equipments of CSP caster.

Identification & implementation of cost reduction measures.

Review & improvement / development of existing maintenance process, methods & technology.

Preparation & planning of spares material, tools & tackles, indenting of the same for timely procurement.

Improving overall maintenance standards & optimizing maintenance cost & establishing of maintenance systems for better maintenance practices or activities.

Monitoring maintenance quality systems & man management skills.

Co-Ordination with purchase department for vendor development & ensuring quality at vendors end is in line with our requirement & suggesting, implementing quality changes & cost reduction projects.

Responsible for safety of man, machine & housekeeping on the shop floor.

Releasing of Work Order to the Shop and co-ordination with various depts and shops like Machine Shop, Fabrication, Assembly, Purchase, Marketing , Design etc. Monitoring progress of each project.

Core Competencies:

Having rich experience in Maintenance (Refurbishment) of Steel Plant Equipments. These are All kind of Rollers assemblies, Modular assemblies like Guides for HSM, Mould Oscillator for CCP, all kinds of Hydraulic and Pneumatic cylinders, Mandrel assemblies(HSM & CRM), Gear Boxes, Reducer and Pinion Assemblies, Segments assemblies for Caster, U Joints for HSM, Transfer Mechanism for HSM, Compressors and host of other equipments used in Steel Plant.
Having considerable experience in Inspection, Dimensional as well as NDT
Have successfully done ASNT Level II in UT, RT and PT.
Have successfully completed ISNT Welding Inspector Examination
Apart from successfully handling the dept, have given a special thrust on man-power development as a result the people working under my supervision are not only sincere but also multi-skilled.
Handling Inspection and Maintenance of Items / Assemblies of various plants has given me a significant exposure to variety of jobs used in a Steel Plant.
Inspection (Dimensional & NDT) of all items manufactured
and refurbished in Central Maintenance Shop.
These items include Machined / Fabricated /Assembled items
Inspection of All items being manufactured at Vendor's
Premises all over India.

These items / assemblies are for various plants like
Hot Strip Mill, Caster, Furnace, Cold Rolling Mill etc.
Preparation of QAP for Orders to be placed on Vendors

Computer Skilled
Computer usage for Performance monitoring: Developed periodical performance monitoring system through SAP/ERP/ Oracle with extensive use of computers at all levels
Conversant with MS Office & Lotus Notes release, SAP 4.6 Production system.

Quality Management Systems
Implementation of ISO-10006, ISO- 50001, ISO- 9000, ISO- 9001, ISO- 2008, EMS 14001, OHAS -18001 systems. TPM, WCM, Six sigma,

Competencies/Skill sets for this job

Maintenance Hydraulics Inspection Melting Lubrication Hydraulic

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