GM/ AVP - Operation ( Sponge Iron Plant )

D-Tech Management Resource ( India) Pvt. Ltd.
  • Raigarh
  • Confidential
  • 18-25 years
  • 681 Views
  • 28 Apr 2015
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  • Production/ Manufacturing/ Engineering

  • Iron/ Steel/ Metals/ Mining
Job Description

Job Responsibility

Experience with 500TPD rotary DRI kilns and worked with WHRB attached DRI kilns.

Responsible for preparing schedules and plans in the Sponge Iron Division.

Responsible for preparation of raw material procurement program.

Responsible for smooth production of sponge iron.

Responsible for planned procurement of spares and consumables.

Responsible for minimization of feed loss and production loss.

Responsible for optimum power generation by waste heat recovery boiler.

Responsible for planned shut down program including kiln access system maintenance.

Responsible for smooth operation of automation (distributed control system or programmable logic control system).

Responsible for dispatch of A-Grade sponge iron to steel melting shop.

Responsible for calibration of weighing equipment like weigh feeders, weighing hopers.

Responsible for calibration f temperature measurement, transmission equipment like thermocouple elements, temperature transmitters.

Responsible for calibration of pressure transmission equipments.

Responsible for optimum utilization of consumable like lubricants, safety tools for working at high temperature areas, temperature measurement elements etc.

Responsible for smooth operation of pollution equipments like ESP, Bag filters, Telescopic chutes etc. to maintain the norms prescribed by pollution control board.

Responsible for implementing 5S system and improving safety awareness in sponge iron division.

Responsible for preparation of daily production report, monthly production report and annual production report.
Proven ability to manage multi tasks, projects and assignments
Proven ability to quickly learn and utilize new methods, systems and technologies.
Involved in end-to-end operation solutions.
Total planning from raw material procurement to production & dispatch by Understanding the management requirements and critical aspects of deadlines.

Responsible for DRI production of over all sponge iron plant and Briquetting plant.
Responsible for plan & review the annual operating & Monthly operating plans.
Responsible for plant operation with desired product quality and keep cost of production in control.
Responsible for planning and scheduling the raw material procurement plans as per the production plan.
Responsible for achieving the targets by training and educating the people on technical & soft skills.
Responsible for implementing the ISO 9001:2008, EMS & OHSAS.

Responsible for air & water pollution control of the plant.
Responsible for making PFMEA & Root cause analysis on various process problems to control the repetition.
Responsible for preparing work instructions to improve work efficiency and reduce accidents.
Responsible for Coordinating with pellet & Power plant to improve the productivity & minimizing the fluctuations.


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