Foundry Manager

Lead HR Services Pvt. Ltd.
  • Chennai
  • Confidential
  • 10-15 years
  • 21 Sep 2015

  • Production/ Manufacturing/ Engineering

  • Automobile/ Auto Components
Job Description

  • Organising production activity on the shop floor to fulfil approved schedules. 
  • Accountable for the Production of quality casting required for conversion into finished pistons according to agreed schedule. 
  • Ensuring that technical problems are identified and rectified early before they can affect adversely production volumes, quality and cost. 
  • Suspension of production when any non-conformity of parameters affecting the quality of products is noticed or reported, till such non-conformity is rectified. 
  • Ensuring consumption of materials is within norms. 
  • Ensuring adherence to all specified systems, controls and documentation relating to quality, process, etc. 
  • Ensuring that discipline is maintained on the shop floor. 
  • Ensuring cleanliness of the shop floor and surrounding area is maintained. 
  • Co-ordination with service areas. 
  • Planning, implementing and operating suitable predictive and preventive maintenance systems to minimise plant down time and maximise life of machinery and equipment. 
  • Ensure continuous improvement in the 5 S score. 
  • Ensuring continuous improvement through Kaizen / Poka-Yoke / Q.C Circles /Suggestion Scheme in the respective divisions. 
  • Identification of training needs of the employees and imparting technical, on-the-job training, etc. 
  • To Ensure Casting are available for Machine shop 
  • Daily, Weekly production review to meet the customer requirements as per schedule 
  • To ensure effective manpower utilisation in the Shop floor 
  • To ensure quality of product and KAIZEN implementation 
  • To analyse internal rejections and preparing counter measure to achieve the target percentage 
  • Taking immediate corrective action for any non-confirmities in the product after getting approval from Quality Head. 
  • To ensure Pistons are identified with " STATUS TAG" 
  • Liason with supporting departments (Purchase, Maintenance,Foundry, PT, R&D and Quality) to meet the schedule 
  • Liason with PPC to update type and volume wise adherence based on customer priority 
  • To analyse produciton loss and to take corrective actions to achieve as per schedule given 
  • Taking corrective action for any customer complaint by implementing necessary POKA-YOKE methods 
  • Ensure shop floor discipline 
  • Ensure shop floor 5S activities 
  • Implementing TPM activities in the shop floor 
  • Identifying training needs of the Operators and giving on-the job training to the Operators 
  • To ensure shop floor documents as per the Quality Systems are followed 
  • To ensure machine cleanliness 
  • To ensure availability critical spares and consumables required to avoid line stopage

Competencies/Skill sets for this job

Quality Casting KAIZEN Quality Systems

Job Posted By

About Organisation

Lead HR Services Pvt. Ltd.