DGM Operations

Amor Management Consultants
  • Pune
  • Confidential
  • 15-22 years
  • 1918 Views
  • 30 Mar 2015
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  • Project/ Program Management non IT, Quality Control - Product/ Process, Maintenance

  • Automobile/ Auto Components
Job Description

Reporting Structure:

This Position will report to Plant Head

What is expected from this role:

Permanent target of this role is to deliver its budget commitment measured through gross margin and inventory level with Continuous Improvement & Best Business Practices

Job Description:

Production Planning:

  • Improvement of Productivity by using Lean techniques .
  • Improve machine and plant utilization.
  • Ramp up production on assembly lines to full capacity leve l with minimum manpower
  • Implementing major cost savings strategies, productivity enhancements and improvements
  • Maintaining High Operator Morale by involving them in TPM activities.
  • Controlling the per piece cost of the components manufactured in the cell and aim at reducing the cost by implementing Kaizens.
  • Focus on best shop floor management
  • Development & implementation o f operations strategies .Ensure quality standards & minimize waste
  • Line setup with world class standard with defect free concept , proactive Pokayokes
  • Review of daily performance like productivity, quality para meters & other plant objectives.
  • Ensure Manpower planning, training ,multiskilling, talent development initiatives.

Process Improvement:

  • Analyzing various processes / applications and recommending process modifications and equipment calibrations to enhance operational efficiency.
  • Implementing major cost savings strategies and productivity enhancements.
  • Ensuring complete in-process quality control & continuous improvement in process capabilities.
  • Foreseeing performance bottlenecks and taking corrective measures to avoid the same.
  • Supporting production activities by way of setting up new manufacturing processes, proving new machines, jigs, fixtures, tooling etc.


Maintenance Operations:

  • Planning and effecting preventive maintenance schedules of various machineries and instruments to increase machine up time and equipment reliability.
  • Proactively identifying areas of obstruction / breakdowns and take steps to rectify the equipments through application of trouble shooting tools.
  • Ensuring all the machines are working well by conducting timely checks.

Quality Assurance & Control:

  • Taking stringent quality measures including preparation / maintenance of necessary documents and conducting audits to ensure compliance.
  • Maximizing customer satisfaction level by on time delivery, monitoring customer complaints and providing efficient after sale services.
  • Internal Auditor for quality audits and measuring the effectiveness of the quality management system.
  • Maintaining proper housekeeping in the section by implementing 5S techniques.
  • Sustaining Zero Defects through QM.
  • Retaining Zero breakdowns

Project Management:

  • Planning and scheduling activities to ensure completion of the project within the time and budgetary parameters and for optimizing resource utilization.
  • Identifying appropriate process methodologies.
  • Managing resource planning, allocation, multi-project administration and QA Documentation as per the requirements.
  • Meeting deadlines without compromising quality norms.

  • Material purchase and Planning
  • Reduction in inventory by implementing KANBAN
  • Reduction in raw material cost by adding new vendors & by value engineering.
  • MUST be a full time GRADUATE ENGINEER with a good academic record.
  • Minimally 15 yrs experience of working primarily in Automobile.
  • Proven track record in production management and lean manufacturing system, exposure in TPS can be an added advantage.
  • Should be capable of handling Production Planning, Process improvement, Quality Assurance and control, material Planning, Maintenance operations and project management.
  • Proven Track record of independently leading the Entire Plant Operations or as a Second-in-Command for a plant with a turnover no lesser than Rs. 150 - 200 Crores with Atleast 250 + Employees is definitely needed for this role.
  • Must be able to maintain and improve the operational efficiency of the plant at all levels.
  • Should be proactive in making decisions, for successfully achieving organizational objectives.
  • Should be good in implementing safety systems and maintaining it.


About Organisation

Amor Management Consultants