Conducting process feasibility review along with the supplier to ensure the competence of the supplier.
Evaluating new supplier, handling existing supplier for design input which reduces the part development lead time in manufacturing.
Freezing the design issues rose during the part manufacturing period.
Conducting manufacturing validation during pilot lot production stage (which helps to balance the cycle time for each stage).
Ensuring stringent adherence to quality standards, norms & practices identifying gaps, trouble shootings and taking corrective and preventive actions using Kaizen, 5S.
Defect analysis in new developed components by checking dimensional accuracy and fitting and provide sample validation reports.
Sourcing/ Outsourcing, New Product and Alternate Source: Stamping, Rubber and Plastic Components.
Searching new supplier on information such as price, capacity, quality and deliveries.
Component Development by providing Technical support to supplier in area of Design of fixture, tooling and inspection gauges to ensure consistent output during Mass Production.
Coordination with standard room (QA) related to component development.
Price negotiation and finalization includes initiation and release purchase order.
Supplier costing analysis including details component cost estimation, Process cost estimation and establishing development cost.
Increase in Production by outsourcing component at bottle neck operation.
Gained exposure in 7-QC Tools, 5-S, JIT, Kaizen, Poke Yoke, FMEA & PPAP techniques.
Adept in managing cross functional activities encompassing purchase of consumables, BOP items, raw material & proficiency in coordinating with vendors, enhancing their process operations; thereby achieving the required quality level in the supplies.
Strong analytical, troubleshooting and interpersonal skills with proven ability in driving numerous quality enhancements during the career span.
Skillful in ERP & SAP knowledge, computer knowledge, excel, PowerPoint etc.