Qualification- B.Tech/BE- Chemical
The candidate should of prior experience in .
operating Phosphoric & Sulphuric acid plants.
in fertilizer industries.
Candidate should have hands on experience in handling.
Phosphoric Acid and Sulphuric acid plants.
Granulation experience in Mixed fertilizers is a must.
The incumbent is responsible for the plant output.
through operation of the plants producing
Acids, Fertilizers and Utilities.
The incumbents role relates to management.
& deployment of all resources required for production.
evolving methodologies & systems to achieve higher productivity.
The main thrust of the position is on.
&devising the means to overcome them.
The methods used by the incumbent
to achieve the objectives of the position include.
monitoring of process parameters
and plant performance.
diagnosing any situation out of normal specifications
and seeking remedial measures.
For the above purpose,
assistance is obtained from Superiors and peers.
and also reference to technical literature.
Another activity relates to the scientific & technological issues.
involved in operations under his control
as well as those referred to him.
The core operation processes as mentioned above.
i.e., SAP/PAP/ Complex plants have similar operational processes
and the needs are common.
The incumbent is accountable for ensuring
daily routine operation of the plant.
with the main thrust of minimizing the shutdown time
so as to maximize production.
This he does by guiding
the technicians in their daily work.
coordinating with up-stream and
to ensure receipt of raw material and utilities on time.
supply of finished product to the next process
in the correct quantity and quality
coordinating with maintenance department
to attend to equipment requiring attention,
ensuring strict compliance of PSMS/ QMS/OHSAS.
planning for yearly turn-around activities,
training new comers
&coordination with contractor technicians.
Specific to the SAP, the incumbent is accountable for
smooth process of storage of sulphur/ rock phosphate.
Also specific to this job is the coordination with
the utility on utilizing the steam.
which is a by-product to be used in
TG for producing power and other utilities.
The incumbent supervises the jobs of the technicians
and attends to exceptional cases.
and ensures that standard operating practices are followed.
Maximizing production and minimizing shutdown time
and operating the plant in a safe manner is the main challenge for the incumbent.
Sulphuric acid is a highly corrosive & hazardous in nature.
and high level of attention in handling & processing from the safety and environment point of view.
All necessary controls are to be exercised to minimize the gases in effluents.
to meet the stringent standards prescribed by Pollution Control Board.
He is governed by DoA.
and his performance is monitored through PD matrix.
He interacts with utilities, Phos. Acid plant& maintenance.
The performance of the incumbent is monitored by
the superior on the basis of deviations from targets
in relation to processes in the plant,
feedback from other departments etc.
The incumbent has need-based contacts with.
the various departments within the Company.
and he is also a member of several in-house committees
dealing with systems, safety etc.
External contacts are mainly with technical consultants.
Some the typical shift jobs are as follows.
Checking the operation parameters and
instructing the concerned operators
to adjust any deviation.
Informing instrument / electrical / maintenance departments
for attending the regular maintenance activities
like pumps, blowers, PH meters.
Preparing work permits
Checking all the equipments .
and noting any abnormalities
including the jobs to be performed in the next shutdown.
Competencies Required :
1. Process Management
2. Managing Process Safety
3. Operations Planning & Coordination
4. Bulk Material Handling
5. Managing Process Improvements
6. Risk Assessment and Mitigation