AGM/ DGM - Project Operation (Lime Calcination Plant)

D-Tech Management Resource ( India) Pvt. Ltd.
  • Saudi Arabia-Other
  • Confidential
  • 10-16 years
  • 08 May 2015

  • Project/ Program Management non IT, Operations

  • Construction/ Real Estate
Job Description


Experience in Project Commissioning Lime Plant, Kiln
plant layout, engineering, technical specification, procurements, execution, activities of Lime plantand hydrated unit & sub system.
I manage hole plant system and sub system as Kiln calcination process, hydrated lime process, Grinding unit, lobe blowers, De-system, Hydraulic system, material handling system, bagging & logistic system etc.
Business planning and daily meeting conduct with our team & management.
Implement additions, modifications and improvements to facility systems.
Co-ordination with marketing, venders, store, purchase, HSE & other dept.
Ensure safety of associate at priority all team member awareness.


Project as TD-11, 500 tpd - four kiln and inter material handling system.
We run kiln process full tpd with quality.
Manage the total system layout, design & detailing engineering, procurements, execution, commissioning,operation and maintenance activities of Lime plant & material handling system.
Optimizing the use of limited resources and achieving maximum output using management skills.
I focus cost control and quality production of minimum resource and time.
Implement root case analysis and any equipment failure deeply study and shootout failure cause.
Experience with successfully commissioning and managing all aspects of lime rotary kilns including implementing new work culture among workmen; selecting, managing and training staff; developing and managing the departmental budget; establishing and monitoring productivity goals; and leading cross-functional teams. Have designed the layout, , processes, and standard operating and maintenance practices, procedures for good lime calcination system. Proven leadership skills gained from managing a large number of workmen as well as contractors
Commissioning and production experience in lime rotary kilns and sintering kiln for dolomite
Experience in Production Planning, Maintenance, Budgeting, Quality Management, Quality Assurance Plan, Quality Circles, ISO standardization procedures for QMS, EMS and OHSMS etc.
Commissioning and production experience in automated mag carbon refractory brick manufacturing unit for steel melt shop

Operation management skills:

Process parameter continuous monitor and inlet material quality and process timing setting.
Finish product monitor and take corrective actions improve yield.
Proper uses utility as power, fuel air and water control.
Prepare monthly MIS Reports to monitor the status of engineering activities carried out at Site and adherence to safety norms while carrying out engineering activities at site.
In plant handling tough contract negotiations for smoother operations.
Assist in component sourcing and vendor management. Prepare & present technical presentation to subordinates and colleagues in professional exe.
Coordinated involvement with steel melt shop team and the project development team.
Reduced the manpower and material .
Isolated and reduced waste streams within facility to manage the time-delays.

Computer Competencies:

High level of skill in Microsoft Office applications. Trained in using Word, Excel, PowerPoint, Access
Professional training in Oracle, Visual Basic, Mainframe
Can handle all types of application software for MIS reporting
A creative, versatile and committed professional with diverse experience in Lime and Refractory Bricks manufacturing and related areas of Human Resource Development. Extensive skills in computer and application softwares

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