The engineer will be assigned as a team member to multiple contracts at any given point in time. She/ he will be the prime internal technical contact for all matters related to Pressure vessels, Heat Exchangers, Tanks and other static equipment on those contracts. She/ he shall closely collaborate with the other team members from disciplines such as Process, Piping, Mechanical, CAD-design and Project Management.
Design and detail engineering of pressure vessels / heat exchangers /Tanks as per international codes such as ASME Section VIII Div.- 1 & 2, PD 5500, TEMA, API 650, API 660, API 661, API 663 and shall have experience with design software Compress, PV Elite, Aspen (B-JAC) and HTRI.
Thermal rating/ thermal design and mechanical design (including design calculations) of various types of heat exchangers for refinery and petrochemical plants. Candidate should be capable of independently doing mechanical & thermal design of heat exchangers and should be familiar with all aspect of mechanical design of both heat exchangers and pressure vessels.
Analyzing the vibration issues related to heat exchangers and make corrections in design as and when required. Candidate should be capable of making tube layout and be conversant with material and its properties.
Design and fabrication requirements of pressure vessels / heat exchangers and should have good knowledge of fabrication methods and design constraints.
Reviewing of job package and prepare technical clarifications required from customer and prepare contract review summary.
Evaluation of technical specifications applicable for job and ensure that all requirements of specifications and applicable codes are complied during engineering.
Static analysis, including deadweight, multiple pressures, thermal displacements, wind loads, uniform loads, seismic conditions etc.
Following UOP procedures using official tools and templates along with instructions on special customer requirements.
On the basis of UOP-standards and practices, in compliance with Client-requirements, the engineer will prepare/ issue/ revise applicable Technical UOP-specifications for her/ his discipline. These will entail different types of heat exchangers and static equipment like vessels, tanks etc that are compliant with the Clients requirements and UOP-standards and practices.
Preparing datasheets for various types of static equipment including Heat Exchangers, tanks.
Acting as the Requisitioner for different types of Vessels, heat exchangers, tanks and other static equipment. The engineer manages the relation with and the activities of the shops contracted to supply the equipment.
Reviewing bidder offers received for static equipment during procurement Perform Bid evaluation of quotation received from bidders.
Should have prior knowledge of 3D modeling and should be able to take part in 3D model review
Following-up on static equipment fabrication, including inspection and testing at suppliers' shops.
Providing technical follow-up and inspection reports to Manager/ Project Manager for their follow-up, to ensure technically compliant and timely delivery of equipment from shops contracted by UOP.
Liaising internally with other discipline engineers and departments including Procurement (BUYER).
Review and comment/ approval of vendor procedures/ drawings/ docs. Checking of drawings to ensure complete compliance with customer requirements, design calculations and code requirements.
Providing deliverables within budgeted cost and schedule at a high level of quality. Responsible for the quality of the static equipment deliverables. This will also involve input from other experts from throughout UOP
Providing technical support for fixed/ budgetary price proposals, cost estimates, and design basis data
Communicating with project manager on a regular basis regarding progress, changes, budget & schedule
Inspection of fabrication/ construction for conformance with project equipment requirements and applicable codes, as assigned
Assuring the work of others in the group is checked for technical accuracy and compliance with established guidelines and procedures (in area of expertise)
Working effectively with team members and proactively communicating key decisions made on projects to others
Identifying opportunities for improving Customer satisfaction
Actively participating to ensure that ISO 9001 certification is maintained.
Providing input and participating in vendor performance evaluation reviews, project close-out reports and subsequent meetings. Acting on applicable specialist group-related RCAs (root cause analysis) for CAPAs (corrective & preventive actions) that come out of these reviews.
Following-up on items and lessons learned for applicable specialisation as captured thro RCAs for a CAPA, field reports, establishing root cause and implementing corrective actions.
Supporting and following corporate HS&E policies, in relation to Office & Field Safety practices and engineering design policies.
Unique Department Competencies:
Relevant experience in Design and Detailed engineering for Static Equipment (Vessels, Heat Exchangers, Tanks and other static equipment for Turnkey Projects which includes thermal and mechanical design) for the petroleum refining & petrochemical industry.
Candidate shall have an excellent knowledge of Principles, Practices and Procedures related to design of static equipment.
Candidate shall have an experience in preparation of specifications, datasheets, requisitioning, technical procurement, inspection and testing of Vessels, Heat Exchangers, Tanks and other static equipment.
Candidate shall also have an experience in production follow-up of various types of static equipment including heat exchangers, field support and troubleshooting.
Knowledge of applicable codes and softwares e.g. HTRI, Compress / PV Elite.
Knowledge of inter-disciplinary linkages & interdependencies.
Understanding of Equipment Design and Fabrication techniques, standards and tools.
Excellent interpersonal and communication skills to be used at the International level with colleagues worldwide.
Able to communicate effectively in English.
Good analytical skills and sound judgment.
Highly motivated, Independent and Team player
Negotiation skills and business acumen are an advantage