Responsible for QA/QC activities of all the supplies across India / worldwide. This involves Preparation of Quality Manuals, Procedures, Work Instructions, Quality plans, inspection and testing, ISO 9001 activities, internal audits for equipment and services.
Prepare Quality plan for all kinds of material and manufacturing processes. e.g. Material Handling, Ash Handling, Coal Handling, Heavy fabrication, Painting, Shot blasting, Galvanizing Pipe & fittings, Conveyers, driers etc.
Conversant with various destructive and non-destructive tests. Material inspection at shop/vendors works.
Review of Material Test Certificates as per applicable codes/international standard and specifications.
Improve quality by providing trainings on process improvement in order to improve overall quality and time and eliminate duplicate work (rework), so that unnecessarily time and money is not lost in doing rectification of the final equipment, which in turn will delay the supplies.
Stage wise & final inspection of the equipment.
Monitoring deviations in product, Engg drawings and manufacturing defect by effective root cause analysis and implementation of CAPA.
Reporting to top management on QA & QC Issues related to products and services and submitting monthly Quality Reports for Top Management.
Develop Quality plans and procedures for the bought out items and ensure same are implemented at all stages and levels, at vendor works. Also work with the suppliers to help formulate quality standards.
Vendor development in tandem with Purchase depts., for the bought out items that can meet the international standards and deliver the quality products for global supply.
Coordinate with Purchase / Project / Factories to achieve the supply within deadlines / targets of the export jobs with the desired quality.
Customer complaint, resolutions and Failure analysis.
Instil and inculcate the international quality standards in the mindset of the concerned personnel across the organization.
Educate and train his team to achieve the international quality standards.
Travel to Plants/ Vendors as and when required for Quality review or inspection.