Responsible for the development of part and supplier for the NPD & Variants for Axles and Brakes to meet the project agreed time plan.
Deploy the best manufacturing method, and develop systems to ensure advantage and quality of the components procured. Ensure that process and fixtures have proper POKE YOKE
Constantly monitor the supplier performance in quality, delivery, and timely escalation with action plan for needful corrective action.
Initiate actions and ensure the supplier implements all the actions related to major quality issues based on the feedback from QA.
Visit suppliers for PAPA audit on need basis and provide assessment feedback to evaluate suppliers. Drive supplier to close all the open points of PAPA audit.
Work closely with Program managers to ensure smooth launch of programs.
Track all the NPD, SD & Special projects through tracking sheets in the accountability room. Timely escalation to HODs on the concerns related to time plan and take necessary corrective action.
Monitor sample development, track ISIR/ ISLR. PPAP and establish bulk production and capacity sign off at suppliers end.
Keep track of tooling, fixtures and gauges (photos and other details) under respective supplier folders.
Work with related functions in achieving business goals.
Responsible for Disposal of incoming rejection parts. Attend weekly Vendor rejection meetings to for disposal action on the rejections. Escalate to HOD in case of delays in decision for disposal. Visit suppliers for problem solving on need basis.
Review the challans for on time closures.
Work closely with Program managers to ensure smooth launch of programs. Timely escalation in case of concerns.
Study of drawings and specifications received from engineering and review with supplier for feasibility.
Conduct Pre award and tech review with suppliers along with CFT.
Based on the tech review give feedback to engineering for review of the drawing and specifications through DCRs
Initiate DVP sign off during development.
Development timing plan, sign off with supplier & align to customer requirement.
Study the process at supplier end and provides process requirements, align the method of inspections in line with Cp / Cpk study of machined parts at supplier end and establish the process.
Visit critical suppliers for follow up of critical parts
Ensure smooth PPAP completion of the parts through PPAP document review, level 5 PPAP wherever applicable.
Verify all the current PPAP documents for the latest revision status. Take up with suppliers for resubmission of PPAP as per the latest revision. Initiate actions for Re-PPAP whenever there is a revision in the drawing.
Visit suppliers during development to ensure First Time Right for NPD, De-risk/ alternate and conversion to BOF
Systematic Periodic review and appraise management about gaps and status of development of supplier/parts.
Ensure smooth conversion of trial order parts to schedule orders
Implementation of engineering changes and Re- PPAP as the case may be.
Develop a strong supplier base and implement best practices and build a preferred customer status with the suppliers we deal with.
Raise TEDRs for the parts under development in case of deviations to meet the production requirement. Follow up with engineering for decision and intimate the concerned department for next course of action. Arrange for segregation of parts to feed the line during emergency and ensure that the parts are corrected in the next lot.
Ensure that the production line runs without any shortage of the parts which are still under trial order.
Execute Mission 18 projects.
Implementation of ECN & Department MIS.
Responsible for allocation of work, shift supervising, feeding the materials, achieve the production target, maintain Zero COC
Authorized to recommend leaves and tools and consumables.
Review, evaluate the performance of the subordinates.
Responsible to Administer and implement OHSAS in your work area./ Dept.
Responsible to integrate safety principles into work practices by enforcing safe operating system and ensure safety of people and Machineries.
Accountable for safety of Man, Machine & Materials in the department.
Ensure that Personal Protective Equipments are utilized appropriately
Responsible for achieving Zero accidents in the department.
Ensure so far as is reasonably practicable, the health, safety and welfare of all employees while they are at work.
In case of accident, responsible to ensure accident reports submitted to the concerned duly filled in all respect.
Ensure the injured employees are given first aid immediately and if it is serious in nature, send such persons to medical care without delay
Responsible to hold all confidential information like drawings, process, methods etc.
Ensure to implement Environment standards as per ISO norms.
Responsible for cost control in respective areas/Mission 18/ or any new project introduced by management.
Ensure Product Audit and Layout Inspection as per plan
Ensure Compliance to respective Drawing / Control Plan / Work instructions
Adhere to applicable process as per ISO TS 16949 - QMS and ISO 14001 - EMS
Ensure compliance to 5S at workstations
Periodically review the processes or methods of operations to ensure there are no deviations without prior Approvals.
Ensure updates of relevant details in Team Performance Board
Review Departmental administrative matters and keep the records update.
Undertake any other activities as entrusted by the HOD from time to time.
Judicially utilize the resources of the organization.
Escalate by reporting the abnormalities and key issues including employee related in writing to your immediate superior without any delay.