Spare parts planning. Maintenance of Piercer Mill, Fine Quality Mill, Sizing Mill, Rotary Hearth Furnace,
Reheating Furnace and De-scalar equipments.
Assembly of spare parts like Gear boxes, rollers, chains and other spare parts.
Maintenance of hydraulic systems.
Maintenance of hydraulic pumps, Cylinders and Valves etc.
Maintenance of centralized lubrication systems.
Planning and effecting preventive maintenance schedules of various machineries and
Instruments to increase machine up time and equipment reliability.
Planning and executing major shutdown jobs.
Increasing Mean Time between Failures and Reducing Mean Time to Repair of
Machines, thereby increasing Mill availability and productivity.
Flying Shear line Preventive maintenance, break down Maintenance, Capital shut down Job Planning, Manpower Planning, and Job Execution.
Slitting Line Preventive maintenance, break down Maintenance, Capital shut down Job Planning, Manpower Planning, and Job Execution.
Plate Shearing Line Preventive maintenance, Break down Maintenance, Capital shut down Job Planning, Manpower Planning, Job Execution.
Utility Services Preventive maintenance, Break down Maintenance, Capital shut down Job Planning, Manpower Planning,
Responsible for complete erectio40 TON ARC furnace , A.O.D .converter 50 ton capacity.
Responsible for Service maintenance & break down trouble shooting of Arc Furnace ,E.O.T. Crane, A.O.D. process, compressor unit, pump house, water treatment plant
Responsible for Project Erection & Commissioning of ARC furnace melting unit & pollution control unit, Responsible for complete maintenance & trouble shooting of all instrument of Steel Melt Shop (Liquid gas tank ,vaporizer, gas mixing station for A.O.D. ladle pre heating system and FES system)
Successfully Commissioned the ARC furnace, FES system
Successfully monitored the performance efficiency of the system as per the set targets like zero break down.
Took steps for maintaining all critical equipments within the limit.
Hot Skin Pass mill Preventive maintenance, Break down Maintenance, Capital shut down Job Planning, Manpower Planning, and Job Execution.
Project Planning & Management
Finalizing requirements and specifications in consultation with collaborators.
Anchoring on-site construction activities to ensure completion of project within the time & cost parameters and effective resource utilization to maximize the output.
Participating in project review meetings for evaluating project progress & debottlenecking.
Liaising with designers & consultants on determining technical specifications & preparation of drawings as per the requirements.
Looking after all activities including providing technical inputs for methodologies of installation and commissioning with site management activities.
Supervising a team of members for various types of job and resolving bottlenecks.
Preparing & reviewing Method Statements and Work Specific Quality Control Plans.
Maintenance and Testing
Planning and effecting preventive maintenance schedules of various machineries and instruments to increase machine up time and equipment reliability.
Proactively identifying areas of obstruction/breakdowns and taking steps to rectify the equipments through application of trouble shooting tools.
Technologically upgrading of the obsolete Machines.
Executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in O&M Expenditures and work within the budget.
Guiding and mentoring teams to bring out their skills
Efficiently planning spares for the smooth running of operations.
Installation and Commissioning
Managing projects to ensure its execution within the time & cost parameters
Erection & commissioning of high productivity system and equipments.
Foreseeing performance bottlenecks and taking corrective measures to avoid the same
Ensuring compliance of various quality systems.
Implementing ISO 9002,ISO 14000 and ISO 18000 standards and maintaining the relevant documents.
MechanicalSystem: Equipments supplied by SMS Demag Germany and USA, Bronx process UK, Clecim france, VAI Spain and Austria, George Germany, Fimi Itally, Daehyun Korea, Italipianty by Techint Itally, Flat product India,
Mechanical equipments : Hot Strip Mill, Re Heat Furnace, Heavy Gauge Shear Line, Light Gauge Shear and Slitting Lines, Coil Transfer system, Hot Skin Pass Mill, Cold Skin Pass 4 HI Mill, CR 2HI Skin Pass Mill, 6 HI Hitach Cold Rolling Mill, 4 HI Narrow Cold Mill, CR CTL and CR Slitting and Recoiling Lines.
Hydraulics and Electro hydraulics : Different types of valves, pumps, cylinders, Servo valves, (D760,79, 72, D660,61 etc. series of Moog servo valves ) Proportional valves etc.