Develop production baselines and control manufacturing cost, resource deployment, time over-runs and quality compliances for manufacturing of beauty care equipments/ instruments.
Maintain, update and optimize man/ machinery and equipments at 100% productivity.
Support new product development at different stages like FMEA, Jig / Fixture Design, Manufacturing, Assembly Line Setup, Integration, Cost Control & QAV, etc.
Support new development, develop process flow, PFMEA, Work Instruction, OGS, SPC, Gauge R&R, Checking Aids, etc.
Administer Production Engineering including NPD Line Setup, Line Balancing etc.
Effective management of shop floor activities and assembly line including sound knowledge of Kaizens/ TPM/ TQM 7QC tool and related solving techniques.
Implement lean measures and improvements on shop floor as per department targets.
Plan machine loading with available sources, contingency planning and manpower deployment to meet production target.
Daily analysis of rejection, plan CAPA to reduce PPM and validates actions with ICA and PCA.
Hands-on manufacturing cost estimation, machine hour rates, man hours/ standard hours, process routing and cycle time estimates.
Hands on SoPs/ process design, design and selection of tools, fixtures and process audits.
Effective use of statistical process control, capability studies and control charts.
Review manufacturing engineering documentation viz. setup sheets, work instructions, job instruction guides, process flow diagram (PFD) etc.
Active involvement to initiate and review process failure mode and effect analysis (PFMEA), advanced product/ process quality plan/ Operations Control Plan.
Strong Knowledge of RCA, Six Sigma, process drawings and error proof implementation to improve production and productivity.
Ensure timely line documentation and preparedness for ISO 9000/ TS16949, control plan, SOP, process sheet and graphics, work instruction etc.
BE/ B.Tech/ Mechanical Engineering/ Diploma with 8+ year experience in engineering/ auto-ancillary/ consumer products/ manufacturing beauty care equipments and instruments.
Hands-on with designing world-class manufacturing systems and processes w.r.t Capacity planning, Material handling and Layout/ Assembly planning.
Ability to take cost control measures with optimal power, cutting tool, consumable, machines spares, scrap cost monitoring and implementing the cost reduction actions.
Proficient in MS Office, AutoCAD and excellent communication/ presentation skills.
Maintain harmonious relations with employees across functions.