Should be Expertise in Erection, Testing, and Commissioning of Bar Rolling Mill- Preparation of budget for the Project.
Execution of the projects & after successful implementation / performance of the project.
Finalization of Technology and selection of equipment's.
Finalization of Plant and equipment Layout.
Finalization of equipment's specifications with consultants.
Floating inquiries for different equipment's and selection of vendors.
Participated for engineering for all equipment's of Bar Section mill.
Coordination with consultants and vendors.
Erection and commissioning of equipment including process hazard analysis and pre-start up safety checks.
Develop and implement comprehensive maintenance procedures for preventive and predictive maintenance.
Prepare annual maintenance budgets for spares, machine overhauls, manpower and projects.
Undertake condition monitoring of equipment and schedule predictive maintenance.
Leading projects taken on Six Sigma methodologies for improving operational excellence.
Rolling Mill Operation
Designing & implementing systems, procedures & manuals for the preparation & Operation of Bar Section Mill.
Revising Bar Section Mill Pass Design.
Ensuring optimum utilization of Bar Section Mill Plant by increasing Yield and reducing cobble rate.
Adopting measures to increase production, viz. Pass Configuration and Guiding System Modification.
Conducting ISO and QS Audits; evaluating internal control systems/ procedures with a view to highlight the shortcomings & implementing necessary recommendations.
Controlling Fuel & Power Consumption.
Designing & implementing systems, procedures & manuals for the preparation & maintenance of Furnace.
Ensuring optimum utilization of Furnace by modifying Air Fuel Ratio and Heating Schedule.
Fixing the Loading Capacity of Furnace for optimum utilization of Furnace.
Temperature Profile & heating time fixing with respect to different grades of Product.
Production Planning & Control
Overseeing production related tasks including planning, procurement, control & trouble shooting for achieving the planned periodic schedules.
Preparing & implementing Operating Procedures and Work Instructions for operation & maint. jobs.
Planning & implementing the preventive & predictive maintenance schedules for improving the overall reliability & safety of plant, personnel & production processes.
Exercised administrative control on executives & workmen & ensured development of their skills & career growth.
Managing the overall procurement of raw material, spares, equipment's, machinery and other project requirements; maintaining minimum inventory level.