Commissioning & stabilization of wire rod & bar Mill with rated capacity.
Supports Chief Operation Officer and solves process related problems within the Plant.
To provide both technical and managerial support to the Chief Operation Officer in order to improve overall efficiency and effectiveness in mill.
Stand preparation with Roll assembly (labyrinth ring, inner race), Guide fitting (through optics) & Stand assembly as per Rolling Schedule.
Mill Stand changing through OS as per pass schedule of mill to obtain desired product size.
Guide adjustment & aligning of guides in the groove during Rolling.
Monitor and control the metallurgy of the process and ensure smooth continuity of operation.
Cooperate and supervise together with Maintenance and Rolling Mill Manager the production line, mainly with respect metallurgical objectives.
Monitor plant process performance/condition and co-ordinate any required corrective actions with mechanical maintenance manager.
Accountable for ensuring all process and operational personnel have the skills and knowledge to perform their roles safely, effectively and efficiently.
Providing guidance and direction to subordinates, including setting performance standards and monitoring performance.
Establish systems to ensure all process and operational incidents and near misses (plant, equipment, safety and environmental) are reported and investigated for root cause analysis and appropriate corrective actions instigated.
Coordinate to PPC dept for production schedule.
Quality Inspection of mechanical and chemical properties of steel as per order and make changes in the rolling temperature.
Understand and apply customer standards and specifications.
Manpower Planning & job distribution to shift engineer in shifts.
Overcomingproduction relatedproblems generatingin mill stand as well as in finishing and reheating furnace area during the operational period.
Co-ordination making with Mechanical, Electrical, Roll shopand Quality department for smooth running of mill.
Changing of Roll Stand, Pass line and Guide as per Stock size requirement during the mill running condition.
5) Maintaining of register for Shift Production Report.
6) Proper manpower handling and quality maintaining during rolling.
Coordinating with Consultants and vendors for meeting project objectives.
Coordination with Purchase dept for procurement of the Mill operational/consumables equipment (rolls as per pass design, static and roller guides, pinch rolls, shear knife, T.C Ring).
Finalization of requirements and specifications in consultation with technological supplier (Walking beam reheating furnace, EOT cranes, Blowers).
Preparation of comparative for the equipments parts with different suppliers & vendors.
Co-ordinate design, drawings / schemes preparation, submission and approval from competent authorities.
Project scheduling including material & manpower planning.
Participate in project review meetings for tracking project progress with CPM
Procurement of pass design and ordering of pass design according to marketing requirement.
Maintain all documentary work, generation of MIS reports (Monthly presentation, Annual presentation, updating Schedule on MS-Project, DPR) for the higher management in order to exercise control on the project.
Generation of Purchase requisition through SAP in PS module for project.