Roles & Responsibilities / Duties to be Performed:
Handling project activities involving working out various requirements with respect to utilities, equipments, manpower & monitoring overall project operations for ensuring timely completion.
Plant Operations: Coordinating plant activities for the set up standards with accountability for strategic utilization & deployment of available resources to achieve organizational objectives. Preparing manuals & work instructions for operations for the unit and maintaining reports for facilitating decision making by the management.
Experience in large Integrated Steel Plant / Alloys Steel Plant / Blast Furnace / SMS / CCM / Bar Rolling Mill /Coke Oven / Sinter /Pelletization/Power Plants
Developing production plans & schedules, arranging for resources to ensure achievement of organizational targets as per budgeted parameters. Mentoring subordinates and ensuring amicable employee relations on the shop floor.
Managing the functions of condition based preventive/breakdown maintenance of mechanical, hydraulic & pneumatic machines, utilities to reduce downtime to minimum. Conducting regular inspections to prevent accidents and adhere to safety norms.
Vendor Development: Developing long-term partnerships with local & foreign suppliers; managing day-to-day supplier performance of vendors to ensure meeting of service, cost, delivery and quality norms. Consistently evaluating vendor performance to ensure adherence to predefined specifications and supply of quality material / execution of job works.
Understanding overall operations for improvement of existing products, undertaking cost analysis, design analysis & product study. Co-ordinating product development / customization functions including requirement analysis, finalizing specifications, designing, prototype development and testing activities.
Monitoring adherence to quality systems and comply with ISO/ FMEA/ 5 'S '/ TPM quality standards and maintaining requisite documents. Implementing quality systems / procedures in the organization to reduce rejections and ensure zero defect products.
Cost Estimation: Conducting cost benefit analysis of the projects including feasibility studies, assessment of the requirements, adaptation, interface, testing and commissioning.
New Set Ups:
Preparing budgets as well as developing plans for the achievement of these goals. Establishing new set ups/projects thereby bringing profitability to the company. Spearheading various continuous improvement initiatives in processes. Implementing management systems in the organization & ensuring compliance with the process requirements.
Directing, leading & motivating workforce and imparting continuous on job training for accomplishing greater operational effectiveness / efficiency.
Technical knowledge, Leadership quality, Teamwork, Development and Training the staff, Ability to instill proper work culture in the staff.
QMS, ISO, TPM, Six Sigma