Lead Projects & Production - Weld Shop

Amor Management Consultants
  • Ahmedabad
  • 10-18 lakh
  • 7-12 years
  • 23 Mar 2015

  • Production/ Manufacturing/ Engineering

  • Automobile/ Auto Components
Job Description

Lead the process implementation for welding equipments and jigs in Start Of Production (S.O.P.) of the plant.
To arrange auto welding equipments and jigs from local suppliers.
Making specification of the equipment/Taking quotations from suppliers/Negotiating over the specification, quotation and other conditions/ placing an order.
To lead and drive welding equipments installation from Scratch (both locally-procured and imported), arrange parts for trial and check trial operation progress.
To lead and drive the equipment's operation. Preparation for trial /supervising trial /progress control/improvement of the quality
Hands on experience in Installation & commissioning of equipment with respect to quality & measurement aspects (like Robotic cell for Door Hemming, Roof Laser welding & Stud welding).
To Fixture prove out & final buy off with respect to productivity, quality, measurement, maintenance, reproducibility, ergonomic study & reduction in NVA (Non value added activity) with contingency plan.
Fixture design modification like clamp modification, myllar addition, gun guide & implementation of Poka-yoke for mistake proofing.
SWS (Standard work sheet) & Spot plan preparation for each work station considering spot sequence & gun number.
Spot welding parameter setting with respect to sheet metal thickness for different welding guns.
Contingency plan for each tool/equipment to overcome sudden breakdown.
Designing of logistic concept before production setup with color code for different models.
Managing Cost & Time over-runs to ensure timely execution of projects within budget.
Manpower Hiring and planning (Operators, Trainees, Experienced) for future plans.
All short and long term testing, joint testing activity coordination with suppliers.
Project Planning & Execution with all available resources, budget and within timelines and making offer evaluation with comparison analysis between all suppliers.

Candidate must have BE Full Time degree with minimum of 8 to 14 years of experience in Weld Shop Equipments division.
Ideal candidate would have proven track record of handling the WeldShop Equipments, production process for an Auto OEM / Tier -1 Supplier.
Proven track record of Setting up the Process from Scratch and can able to help in setting up the machines, equipments and layouts for the respective department.
Knowledge about the equivalent to it in charge of auto welding equipments is must.
Knowledge in Setting up New Project, systems and process implementation for a Greenfield Project.
Sound knowledge of automobile system and Process.
Strong Sense of responsibility to proactively achieve the given target Schedule control skills.
Strong coordination skills, high intercultural sensitivity and flexibility
Driving license holder is preferable.
Availability for travelling (domestic and abroad)
Willingness to be a long term member of a newly build team.
Should have Leadership Competencies such as Planning, Organizing, Strategic Vision, Interpersonal relations, Interpersonal skills, Communication skills, Quality Focus.

Competencies/Skill sets for this job

Welding Suppliers Equipment Stud Welding Production Weld Shop Scratch

About Organisation

Amor Management Consultants